Shape processing Product List and Ranking from 23 Manufacturers, Suppliers and Companies

Silicone rubber injection molding custom shape processing using resin molds.

Even one piece is fine! For rubber parts that require precision, resin mold casting is recommended.

We would like to introduce our "Silicone Rubber Injection Molding Custom Shape Processing using Resin Molds." Considering precision and shape retention, we use acrylic as the material for the resin molds. The available hardness levels are 30°, 40°, 50°, 60°, and 70°, with coloring options available for all except 70°. Even for shapes that require complex mold structures, it is possible to create rubber parts with undercuts, so please feel free to contact us even for shapes you may have given up on. 【Features】 ■ Available from just one piece ■ Capable of handling complex shapes ■ Can accommodate prototypes of O-rings and waterproof gaskets not available in standard sizes ■ Coloring and large parts can also be accommodated *For more details, please download the PDF or feel free to contact us.

Company：アートウインズ
Price：Other

Processing Contract
Shape processing

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Miniature shape processing for downsizing LiDAR and ToF technologies【Microfabrication】

Utilizing know-how, we enable the speedy provision of prototypes and contribute to short delivery times!

Our company's "microfabrication" technology meets the increasingly sophisticated needs of our customers. It is well-suited for applications such as two-wavelength and three-wavelength pickups, communication devices, digital cameras, and solar cells. By leveraging our optical thin film processing technology and know-how, we enable the speedy provision of prototypes and contribute to short delivery times. Please feel free to contact us when you need assistance. [Overview] ■ Responding to the increasingly sophisticated needs of our customers ■ Two-wavelength and three-wavelength pickups, communication devices, digital cameras, solar cells, etc. *For more details, please refer to the PDF materials or feel free to contact us.

Company：京浜光膜工業
Price：Other

Processing Contract
Shape processing

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[Contract Processing] Shiba Giken Large Special Glass Precision Shape Processing

The reaction force detection system processes high-value-added materials without damaging them.

We provide contract processing for large ceramic products. Complex shapes and large-diameter items may require a processing period of up to six months, but we respond to high-difficulty requests.

Company：芝技研
Price：Other

Processing Contract
Shape processing

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3D shape processing (5-axis machining)

3D shapes are machined with CAD/CAM 5-axis machining centers. Consultation without CAD is also available.

We support machining of three-dimensional shapes using CAD and CAM. We mainly manufacture using a 5-axis machining center, and we can also accommodate requests for machining curved and complex shapes. Additionally, we can process data from 3D XYZ coordinates, so even if there is no CAD data, production may be possible depending on the conditions. We will propose the optimal machining method based on the shape, material, required precision, and quantity. If you have any issues with three-dimensional shape processing, please feel free to consult us.

Company：山京インテック
Price：Other

Other machine elements
Shape processing

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Processing of 2.5-dimensional shapes

The processing of the 30-degree beveled edge on the square window is typically done with a 30-degree chamfer cutter, but the corners of the window edge are recessed. This type of shape is produced using a small-diameter ball end mill and 2.5D software.

Company：カシワミルボーラ
Price：Other

Processing Jig
Shape processing

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Aluminum spirals!? Precision metal processing ⇒ In various research and development fields.

Sample of aluminum spiral processing available. High-precision composite processing of aluminum, copper, stainless steel, titanium, Inconel, Kovar, Super Invar, and more!

At You Corporation, we not only provide machining services for various aluminum materials such as A5052, A5056, A6061, A6063, A2017, and A7075, but we also have extensive experience in machining and lathe processing of copper, stainless steel, and difficult-to-machine metals such as titanium, Inconel, Kovar, and Super Invar, utilizing skilled techniques and high-spec machines. ★Sample Listing ■Processing Specifications: Outer diameter machining of aluminum pipe material down to a wall thickness of 0.5mm, creating a spiral shape. Wall thickness of 0.5mm, length of 180mm. ■Point: Faced challenges in suppressing vibration during outer diameter machining. Innovated a jig to be placed inside the pipe. We can also handle machining of various resins such as ABS, POM, and PC entirely in our own factory. With approximately 100 machining machines at our disposal, we can flexibly accommodate urgent and short delivery projects. We are also capable of processing super engineering plastics such as PPS, PEEK, and PTFE. High-precision machining is achieved in a temperature-controlled and well-maintained environment. *For more details, please refer to the PDF document or feel free to contact us. When inquiring, please reach out through the link below (contact form).

Company：ユー・コーポレーション
Price：Other

Processing Contract
Shape processing

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UV-curable adhesive tape, sheet shape processing

Consistent support from original material slitting to shape processing and packaging! We also take on challenging processes such as small-diameter punching and fine shapes.

UV curing tape is a product that contains photopolymerization initiators added to substrates such as acrylic and urethane, which hardens and adheres when exposed to ultraviolet light. It features characteristics such as the ability to cure at room temperature and short curing times, with many products developed in liquid and tape forms. At Oatis, we specialize in punching and laminating processes for resin films and adhesive tapes. We also mass-produce processed products made from base-less double-sided adhesive tape (OCA), which is a UV-curable material, and we have established a processing environment that can accommodate materials that cure with UV light. Since all processes can be carried out in a clean room, we have achieved a quality control system that minimizes foreign matter contamination. Additionally, slitting processes can also be handled in the clean room, and we can accommodate raw materials as well. We are willing to take on challenges with fine shapes for small components and processed products that require strict dimensional accuracy. Because we can internally manufacture processing equipment and molds, we have a proven track record of mass-producing various development projects involving special materials and shapes. For punching and laminating processes of UV curing tape, please consult Oatis.

Company：オーティス
Price：Other

Other optical parts
LCD display
Touch Panel
Shape processing

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Post-processing of forged products / Machining to a shape considering the material flow.

From prototype to mass production of parts, we offer proposals from the design stage! Kato Kazubutsu supports VA/VE.

Founded 80 years ago, specializing in press processing for over 60 years. Can you make something like this? How should we go about doing this? Please feel free to consult with Kato Suubutsu, a "metal press processing specialist," even for small matters. 【Introducing Kato Suubutsu's processing examples】 ● Processing target: Automotive parts 　* Product photos are displayed at the top left of this page. ● Customer request: Post-processing of forged products ● Key points during processing: 　・The material was work-hardened, and we addressed this by changing specifications and mold structures. 　・The mold shape was designed considering the flow of the material. ● Specs: S35C ● Quantity: Monthly production of 30,000 【Reasons to choose Kato Suubutsu】・We can solve your processing concerns from press, design, to painting and plating. ・Prototype support available from one piece. ・Realization of short delivery times. *First, please download and view our company brochure from the link below.

Company：加藤数物本社
Price：Other

Processing Contract
Shape processing

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Upper and lower different shape processing

High-precision special processing with different upper shape (upper guide) and lower shape (lower guide) using wire electrical discharge machining.

Zeno Tech is a precision mold manufacturer that utilizes cutting-edge technology to produce high-precision and high-quality molds. Wire electrical discharge machining (EDM) is a process that uses a CNC wire EDM machine to process the inner surface shapes of dies made of cemented carbide or high-hardness materials, as well as the outer shapes of cores and punches, which are composed of two-dimensional curved surfaces. Since it is a discharge machining process, it can process any electrically conductive material regardless of hardness, allowing for the machining of complex shapes and taper processing. 【Our Processing Technologies】 ◎ Rotary processing ◎ Direct engraving processing ◎ Upper and lower different shapes processing ◎ Polishing processing ◎ Cold forging prototyping ◎ Grinding processing ◎ Discharge processing *For more details, please refer to the materials. Feel free to contact us with any inquiries.

Company：ゼノー・テック
Price：Other

Mold Design
Other molds
Shape processing

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[Processing Example] Shape Processing + Drilling

A total of 364 holes drilled through a 1Φ hole, processing time is 13 hours! Example of shape processing and hole drilling.

We would like to introduce our processing case of "shape processing + drilling." This is a sample for vacuum-related work. The processing is not difficult, but there are 364 holes with a diameter of 1mm that go through. We also excel in fine hole processing, with a track record of multi-hole processing with a minimum diameter of 0.6mm. Materials such as SUS, aluminum, and iron are not an issue. 【Processing Case】 ■Work Material: A5052 ■Processing Time: 13 hours ■Work Dimensions: 300Φ×t10 *For more details, please refer to the PDF document or feel free to contact us.

Company：フジオカ本社
Price：Other

Processing Contract
Shape processing

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Business Information: Titanium Processing

We can process shapes and thin materials! We are constantly exploring processing methods to ensure stable supply.

We would like to introduce "Titanium Processing," one of FUJIMI's businesses. Since our founding, we have been handling titanium, and we excel not only in shape processing but also in thin material processing. Whether it's tapping or hole processing, while we can manage 1, 5, or even 100, 200, or 300 pieces, it becomes challenging with materials that require 1000 pieces or more. It's not just about being able to produce; what's important is the ability to supply stably, and we are constantly exploring processing methods. 【Features】 ■ Capable of shape processing ■ Skilled in thin material processing ■ Constantly exploring processing methods for stable supply *For more details, please refer to the external link page or feel free to contact us.

Company：FUJIMI
Price：Other

Processing Contract
Shape processing

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Our technology content

Collaboration with nearby factories for post-processing! We also handle difficult-to-machine materials such as irregular shapes and titanium alloys.

We would like to introduce our technology. We handle everything from the processing of a single complex-shaped prototype to medium-volume production. We have worked extensively with difficult-to-machine materials such as aluminum alloys, stainless steel alloys, and titanium alloys, as well as complex processing of challenging cast materials. Moving forward, we will continue to respond quickly to the diverse needs of the market. Our employees will work together to focus on quality control, delivery times, and pricing, striving to ensure customer satisfaction. 【Features】 ■ Capable of processing complex shapes in difficult-to-machine cast materials ■ High precision achievable through integrated processing in a single chuck ■ In addition to aluminum alloys, we also work with difficult-to-machine materials such as stainless steel alloys and titanium alloys ■ We offer anodizing and other surface treatments through collaboration with nearby partner factories *For more details, please refer to the related links or feel free to contact us.

Company：フジワテック本社
Price：Other

Processing Contract
Shape processing

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Precision press processing: Needle tip shape processing with a tip radius of 6μm.

Achieving cost reduction and mass production through the transition from grinding processing to press processing.

[ Challenges of Conventional Technology ] The processing of a full-circle sharp edge shape (needle tip shape) could not be addressed by traditional press processing. In lathe processing, only about 2 to 3 good products could be produced out of 1000, and grinding processing became extremely expensive, making it impractical for use as disposable parts. [ Solutions Achieved by JKB ] By developing a method to shape using press processing, it became possible to supply products at a cost less than one-thousandth of that of grinding processing, enabling the practical application of the product.

Company：JKB
Price：Other

Sensors
Shape processing

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Precision pipe shape processing of titanium-nickel alloy.

We have successfully reduced the cost of producing 'precision' pipes made from titanium alloy (6AL-4V) and alloy 718 using our unique technology!

Our precision pipes, which are committed to inner diameter tolerances down to 1/1000 mm, are attracting attention in various industries such as aerospace, next-generation automotive parts, hydrogen facility-related components, drone parts, semiconductor manufacturing equipment, medical devices, and various joints. Please feel free to consult us for small lot production to mass production for prototypes and research and development. ■ For those struggling with machinability (For example, ultra-thin titanium 64 and alloy 718 pipes/disc machining up to Φ350) ■ For those facing difficulties in material procurement ■ For those troubled by insufficient strength ■ For those concerned about high costs ■ For those considering weight reduction Although titanium and nickel alloys are known as difficult-to-machine materials, our Suzuka factory is equipped to handle machining as well. We can provide a consistent service from material sales to processing, so please do not hesitate to reach out to us.

Company：オーファ
Price：Other

Non-ferrous metals
alloy
Steel
Shape processing

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Technical services for fin shape processing

A 25mm thick SKS with an outer diameter of 40mm, processed with a central hole and shaped like wings all around.

A jig was created, and since there was no approach, it was processed with a full circumference wire. The water wire cutting process, including the central blade processing and outer circumference processing, took about 50 hours in total.

Company：オクギ製作所
Price：Other

Other processing machines
Shape processing

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Processing of hollow shapes (thin-walled, high precision)

Even with a meat thickness of 1mm, we aim for tolerance. We accommodate thin-walled hollow processing with jigs and cutting.

Hollow shapes with a wall thickness of about 1mm and specified surface roughness for the inner and outer diameters are prone to warping and vibration during processing, making it difficult to achieve dimensional tolerances. Our company uses jigs to perform cutting operations on specified areas from hollow work blanks. By conducting all shape processing through cutting, we ensure the necessary dimensional accuracy and adopt methods that minimize warping. We will inquire about the processing methods according to the surface roughness and tolerance requirements for the inner and outer diameters and respond while consulting with you.

Company：山京インテック
Price：Other

Other machine elements
Shape processing

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[Examples of Production by Application] Complex Shape Processing for Eccentric Shafts

Consistent processing within the company! We can process using suitable methods according to the required precision and intended use.

This is a machining example where the axis on the tip side is eccentric from the central axis. The amount of eccentricity of the axis at the tip from the central axis is 3mm. On the eccentric tip side, there is a groove processing with a width of 0.5mm, a depth of 0.5mm, and a pitch of 1mm on the outer circumference of φ7mm, as well as a taper processing towards the tip φ3. The axis, except for the tip part, is aligned at the center but has a rounded corner composite shape, and an iris rosette m=0.3 is machined at the tip on the opposite side of the eccentric part. Our company performs integrated processing in-house using various machining machines, allowing us to process harder materials and manage quality for difficult machining tasks, adapting to the required precision and intended use. 【Production Example】 ■Material: Aluminum alloy ■Product Size: φ18×L46 *For more details, please refer to the PDF document or feel free to contact us.

Company：プラスエンジニアリング
Price：Other

Contract manufacturing
Processing Contract
Shape processing

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High-Precision Freeform Surface Processing through Ultra-Precision Machining - Crystal Optics -

Direct cutting finishes the surfaces of free-form shapes made of materials such as aluminum and resin with high precision at the micrometer and nanometer levels.

In fields where advanced technologies such as space, astronomy, and new energy are adopted, high-precision component manufacturing is required. In crystal optics, advanced freeform surface shapes are created using machining methods with lathes. 【Processing Achievements】 ● Head-Up Display Aluminum ultra-large freeform mirror 600x200mm * Shape accuracy: PV 1μm * Roughness: Ra 1nm ● Washers, Spherical Bearings Ni2P (Electroless Nickel) surface concave φ100mm * Shape accuracy: PV 2μm * Roughness: Ra 3nm ● Astronomy, Space Infrared Observation Device Mirror Prototype mirror for the 30m-class TMT telescope at the University of Tokyo Atacama Observatory ● Fine groove mirror surface processing, diffraction gratings (shaping processing) ● Electroforming processed surface precision cutting ● Mirror tubes ● Resin lenses ● Molds ● Stampers (fine structure patterns)

Company：クリスタル光学
Price：Other

Processing Contract
Shape processing

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Special shape processing

We are shaping it through a combination of processes such as drawing and bending from a single steel plate.

Our company provides consistent support from prototyping to mass production, collaborating with each customer to create a single product, which we consider one of our strengths. This product has also been developed in-house from prototyping to mass production.

Company：産栄工業
Price：Other

Processing Contract
Shape processing

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Shaping of superhard alloys

Shape tolerance ±0.01, the shape part is lap processed! Introducing our processing technology.

Our company actively engages in high-precision shape processing of cemented carbide, utilizing our long-standing expertise in processing this material. If you have any projects that make you wonder, "Can such a shape be processed in cemented carbide?" please feel free to consult with us. 【Processing Examples】 ■ Mirror finish shape processing without polishing *For more details, please download the PDF or feel free to contact us.

Company：東栄超硬
Price：Other

Processing Contract
Shape processing

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3D shape processing of special gears [prototyping and small lot only]

We provide a wide range of equipment lineup for the processing of gears, which is considered a special process!

We would like to introduce the "3D Shape Processing of Special Gears" conducted by Shinhara Manufacturing Co., Ltd. 3D processing technology refers to a method of creating a 3D model and precisely machining necessary parts from a block of metal according to the 3D model. Our company uses new CAD/CAM software along with machining centers, 5-axis machining machines, and composite processing machines to manufacture parts. We can produce parts that cannot be made without specialized equipment in the required quantities and within the necessary time frame. 【Objectives of 3D Shape Processing】 1. No need for dedicated gear machines or specialized tools. 2. Easy to manufacture in the required quantities. 3. Processing can be easily done with 3D data and CAD/CAM software. 4. New mechanisms can be constructed with gears that could not be processed with conventional gear machines. 5. Contributes to the compactness of various devices. *For more details, please refer to the PDF document or feel free to contact us.

Company：繁原製作所
Price：Other

gear
Shape processing

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Nanbu Iron Works Co., Ltd.

Prototyping, small lot production, short delivery times, and high quality. We realize our customers' wishes.

Through our reliable technical skills and thorough precision guarantees, we will maximize the realization of our customers' wishes. Additionally, our employees will work together to address short delivery times. Please feel free to consult with us first. Business Content: Machining Main Processing Content: Turning and Milling Main Products: Construction machinery, motorcycles, buggies, outboard motors, and others Processing Materials: Iron, aluminum, stainless steel Specialty Areas: We excel in machining shaft shapes due to our complete centerless grinding machine setup. We also have milling capabilities, allowing us to reduce the number of processes. We can accommodate other shapes such as gears, as well as prototypes and small lots. We respond with high precision and short delivery times.

Company：静岡県湖西市モノづくり推進室
Price：Other

others
Shape processing

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Micro-shape processing by die-sinking electrical discharge machining for aerospace turbines.

For precision machining of turbine components. Achieving complex shapes with die-sinking electrical discharge machining.

In the aerospace industry, particularly in the turbine sector, high precision and reliability are required. The manufacturing of parts with complex three-dimensional shapes, such as turbine blades and nozzles, demands advanced technical skills. The processing of fine shapes, such as angled grooves and grooves extending to intermediate sections, which are difficult to achieve with wire-cut electrical discharge machining, significantly impacts turbine performance. Our partners utilize die-sinking electrical discharge machining technology to address these challenges. Through high-precision processing with dedicated electrodes, we contribute to improving turbine efficiency. 【Application Scenarios】 - Processing of angled grooves in turbine blades - Processing of fine shapes in nozzle components - Processing of other turbine parts with complex three-dimensional shapes 【Benefits of Implementation】 - Improved turbine performance through high-precision part manufacturing - Timely supply of parts - Increased design flexibility

Company：萬代本社
Price：Other

Other processing machines
Shape processing

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Micro-shape processing by die-sinking electrical discharge machining for optical lens molds.

Diagonal grooves in lens molds and fine shape processing solved by electrical discharge machining!

In the optical lens mold industry, precise shape processing of molds that influence lens performance is required. In particular, angled grooves and complex three-dimensional shapes greatly affect the quality of the mold and the accuracy of the lens. Fine shapes that are difficult to achieve with wire-cut electrical discharge machining can be realized with high precision using die-sinking electrical discharge machining. The technology of our partners enhances the design freedom of molds and supports the manufacturing of high-quality lenses. 【Application Scenarios】 - Processing of angled grooves in lens molds - Groove processing up to the intermediate part of lens molds - Processing of complex three-dimensional shapes 【Benefits of Implementation】 - High precision in mold processing - Improvement in lens performance - Mold production with short lead times

Company：萬代本社
Price：Other

Other processing machines
Shape processing

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Support for SiC and sapphire: Specially shaped dummy wafers available from just one piece.

In addition to V-notch and orifice processing in accordance with SEMI standards, additional machining such as notching and drilling is also possible. We support research and development from a single prototype to mass production.

We manufacture dummy wafers that can be used for transport tests and condition setting in the development of power semiconductors such as SiC and GaN. We also have extensive experience in processing difficult-to-cut materials (SiC, sapphire, ceramics, etc.). ▼ Do you have any of these concerns? In the process development of next-generation power semiconductors, do you face the following challenges? - You need dummy wafers that comply with **SEMI standards (V-notch with orifice)** for testing, but cannot produce them in small lots. - You want to create the same shape using heat-resistant quartz or glass as an alternative to expensive SiC substrates. - You require special thickness or recessed processing tailored to your equipment, but there are no vendors that can accommodate this. Mitsuru Optical Laboratory's "prototype support capabilities" and "difficult material processing technology" will solve these challenges. 【Feature 1】Supports processing of "difficult-to-cut materials" from quartz to SiC and sapphire. 【Feature 2】Fusion of shape processing compliant with SEMI standards and "special processing." 【Feature 3】"We will turn your requests into reality." Quick response from a single prototype.

Company：ミツル光学研究所
Price：Other

Other semiconductors
Shape processing

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Micro-shape processing using die-sinking electrical discharge machining for automotive engines

For precision machining of engine parts. Achieving complex shapes with die-sinking electrical discharge machining.

In the field of automotive engines, high precision and durability are required. In particular, components with complex shapes inside the engine are crucial elements that affect performance. The processing of fine shapes, such as diagonal grooves and interrupted grooves, which are difficult to achieve with wire-cut electrical discharge machining, poses challenges for improving engine performance. Our partner's die-sinking electrical discharge machining technology addresses these challenges and enables the manufacturing of high-precision engine components. [Application Scenarios] - Machining of diagonal grooves in engine components - Machining of complex three-dimensional shapes - Machining of components requiring high precision [Effects of Implementation] - Improvement of engine performance - Enhanced durability of components - Provision of high-quality products

Company：萬代本社
Price：Other

Other processing machines
Shape processing

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Micro-shape processing by die-sinking electrical discharge machining for semiconductors.

We will solve the challenges of microfabrication in semiconductor manufacturing.

In the semiconductor industry, miniaturization and high performance of products make fine processing of components essential. In particular, there is a demand for processing complex three-dimensional shapes, angled grooves, and grooves extending to intermediate sections, which are difficult to handle with wire-cut electrical discharge machining. The precision of these processes significantly affects product performance, making high technical capability crucial. Our partner's die-sinking electrical discharge machining technology addresses these challenges and provides high-quality components. 【Application Scenarios】 - Mold components in semiconductor manufacturing - Fine processing of electronic components - Manufacturing of precision machinery parts 【Benefits of Implementation】 - Achievement of high-precision fine shapes - Supply of components in a short delivery time - Improvement in product quality

Company：萬代本社
Price：Other

Other processing machines
Shape processing

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Shape processing Product List and Ranking from 23 Manufacturers, Suppliers and Companies | IPROS GMS

Shape processing Manufacturer, Suppliers and Company Rankings

Shape processing Product ranking